{"id":3285,"date":"2024-03-11T14:24:18","date_gmt":"2024-03-11T20:24:18","guid":{"rendered":"https:\/\/astfilters.com\/wastewater\/?page_id=3285"},"modified":"2024-07-12T08:24:35","modified_gmt":"2024-07-12T14:24:35","slug":"case-study-dairy-processing-plant","status":"publish","type":"page","link":"https:\/\/astfilters.com\/wastewater\/case-study-dairy-processing-plant\/","title":{"rendered":"Case Study: Dairy Processing Plant"},"content":{"rendered":"

[et_pb_section fb_built=”1″ admin_label=”Breadcrumbs” _builder_version=”4.18.0″ _module_preset=”default” background_color=”#363636″ custom_margin=”10px||0px||false|false” custom_padding=”0px||0px||false|false” global_module=”2946″ saved_tabs=”all” global_colors_info=”{}” theme_builder_area=”post_content”][et_pb_row _builder_version=”4.18.0″ _module_preset=”default” custom_padding=”15px||15px||false|false” global_colors_info=”{}” theme_builder_area=”post_content”][et_pb_column type=”4_4″ _builder_version=”4.18.0″ _module_preset=”default” global_colors_info=”{}” theme_builder_area=”post_content”][lwp_divi_breadcrumbs font_icon=”E||divi||400″ link_color=”#ffffff” separator_color=”#ffffff” current_text_color=”#ffffff” _builder_version=”4.18.0″ _module_preset=”default” global_colors_info=”{}” theme_builder_area=”post_content”][\/lwp_divi_breadcrumbs][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ fullwidth=”on” disabled_on=”on|on|on” _builder_version=”4.26.0″ _module_preset=”default” disabled=”on” global_colors_info=”{}” theme_builder_area=”post_content”][et_pb_fullwidth_header _builder_version=”4.17.4″ _module_preset=”default” background_enable_color=”off” background_image=”https:\/\/astfilters.com\/wastewater\/wp-content\/uploads\/sites\/2\/2022\/09\/case-study-header-scaled.jpg” background_position=”top_center” height=”235px” max_height=”235px” global_colors_info=”{}” theme_builder_area=”post_content”][\/et_pb_fullwidth_header][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.17.4″ _module_preset=”default” custom_padding=”0px||||false|false” global_colors_info=”{}” theme_builder_area=”post_content”][et_pb_row column_structure=”2_5,3_5″ make_equal=”on” module_class=”eightypercent_row” _builder_version=”4.26.0″ _module_preset=”default” max_width=”1000px” custom_margin=”30px||30px||false|false” global_colors_info=”{}” theme_builder_area=”post_content”][et_pb_column type=”2_5″ _builder_version=”4.26.0″ _module_preset=”default” custom_css_main_element=”margin: auto;” global_colors_info=”{}” theme_builder_area=”post_content”][et_pb_image src=”https:\/\/astfilters.com\/wastewater\/wp-content\/uploads\/sites\/2\/2023\/10\/RCPG-filter-BOD-Treatment-400k-GPD-Texas.jpg” title_text=”RCPG-filter-BOD-Treatment-400k-GPD-Texas” show_in_lightbox=”on” _builder_version=”4.24.2″ _module_preset=”default” box_shadow_style=”preset1″ global_colors_info=”{}” theme_builder_area=”post_content”][\/et_pb_image][\/et_pb_column][et_pb_column type=”3_5″ _builder_version=”4.26.0″ _module_preset=”default” global_colors_info=”{}” theme_builder_area=”post_content”][et_pb_text _builder_version=”4.26.0″ _module_preset=”default” header_2_line_height=”45px” global_colors_info=”{}” theme_builder_area=”post_content”]<\/p>\n

Case Study
\nDairy Processing Plant<\/span>
\nTexas<\/span><\/h2>\n

[\/et_pb_text][et_pb_text _builder_version=”4.26.0″ _module_preset=”default” global_colors_info=”{}” theme_builder_area=”post_content”]<\/p>\n

Wastewater produced at a dairy processing facility in Tyler, TX contained high concentrations of BOD, TSS and FOG. An existing dissolved air floatation (DAF) treatment system at the facility was able to effectively reduce TSS and FOG concentrations of the wastewater. However, due to the high sugar content of the waste stream, the BOD concentrations remained high. As a result the facility continued to pay the local municipality surcharges for high strength wastewater.<\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.26.0″ _module_preset=”default” global_colors_info=”{}” theme_builder_area=”post_content”][et_pb_column type=”4_4″ _builder_version=”4.26.0″ _module_preset=”default” global_colors_info=”{}” theme_builder_area=”post_content”][et_pb_button button_url=”\/wastewater\/wp-content\/uploads\/sites\/2\/2024\/07\/case-study-dairy-process-plant-texas-2024-07.pdf” url_new_window=”on” button_text=”Download Case Study PDF” button_alignment=”center” _builder_version=”4.25.1″ _module_preset=”default” custom_button=”on” button_text_color=”#FFFFFF” button_bg_color=”gcid-99f14296-6252-4f22-90bf-cd58ee5a2553″ button_border_color=”gcid-99f14296-6252-4f22-90bf-cd58ee5a2553″ button_border_radius=”10px” button_on_hover=”off” global_colors_info=”{%22gcid-99f14296-6252-4f22-90bf-cd58ee5a2553%22:%91%22button_bg_color%22,%22button_border_color%22%93}” theme_builder_area=”post_content”][\/et_pb_button][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”2_3,1_3″ _builder_version=”4.25.1″ _module_preset=”default” global_colors_info=”{}” theme_builder_area=”post_content”][et_pb_column type=”2_3″ _builder_version=”4.25.1″ _module_preset=”default” global_colors_info=”{}” theme_builder_area=”post_content”][dsm_card title=”Problem:” layout=”inline” layout_inline_image_width=”10%” image=”https:\/\/astfilters.com\/wastewater\/wp-content\/uploads\/sites\/2\/2024\/07\/problem-icon.png” image_as_background=”off” content_padding=”|||40px|false|false” button_url_new_window=”1″ _builder_version=”4.26.0″ _module_preset=”default” header_level=”h3″ header_font=”|||on|||||” header_text_color=”gcid-73e2c626-250a-4caa-95ce-7e8a76d8342e” custom_padding=”0px|0px|0px|0px|false|false” global_colors_info=”{%22gcid-73e2c626-250a-4caa-95ce-7e8a76d8342e%22:%91%22header_text_color%22%93}” theme_builder_area=”post_content”]<\/p>\n

AST was contacted by the dairy processing facility with the hope that its bead filter technology could provide a cost-effective solution to eliminate BOD surcharges and ensure compliance with the local municipality.<\/p>\n

[\/dsm_card][dsm_card title=”Solution:” layout=”inline” layout_inline_image_width=”10%” image=”https:\/\/astfilters.com\/wastewater\/wp-content\/uploads\/sites\/2\/2024\/07\/solution-icon.png” image_as_background=”off” content_padding=”|||40px|false|false” button_url_new_window=”1″ _builder_version=”4.26.0″ _module_preset=”default” header_level=”h3″ header_font=”|||on|||||” header_text_color=”gcid-73e2c626-250a-4caa-95ce-7e8a76d8342e” custom_padding=”0px|0px|0px|0px|false|false” global_colors_info=”{%22gcid-73e2c626-250a-4caa-95ce-7e8a76d8342e%22:%91%22header_text_color%22,%22header_text_color%22%93}” theme_builder_area=”post_content”]<\/p>\n

AST integrated its 500 ft3 Recirculating PolyGeyser (RCPG-500) treatment system and effectively eliminated all BOD surcharges for the facility. Additionally, the RCPG-500s dual functionality as both a biological and mechanical filter eliminated the need for any downstream solids removal processes.<\/p>\n

[\/dsm_card][dsm_card title=”Results:” layout=”inline” layout_inline_image_width=”10%” image=”https:\/\/astfilters.com\/wastewater\/wp-content\/uploads\/sites\/2\/2024\/07\/results-icon.png” image_as_background=”off” content_padding=”|||40px|false|false” button_url_new_window=”1″ _builder_version=”4.26.0″ _module_preset=”default” header_level=”h3″ header_font=”|||on|||||” header_text_color=”gcid-73e2c626-250a-4caa-95ce-7e8a76d8342e” custom_padding=”0px|0px|0px|0px|false|false” global_colors_info=”{%22gcid-73e2c626-250a-4caa-95ce-7e8a76d8342e%22:%91%22header_text_color%22,%22header_text_color%22%93}” theme_builder_area=”post_content”]<\/p>\n

AST\u2019s RCPG-500 was able to reliably reduce the BOD concentrations below 250 mg\/l eliminating the facilities long withstanding municipal surcharges. (the graph below shows data collected from the facility)<\/p>\n

[\/dsm_card][dsm_card title=”Client Testimonial:” layout=”inline” layout_inline_image_width=”10%” image=”https:\/\/astfilters.com\/wastewater\/wp-content\/uploads\/sites\/2\/2024\/07\/testimonial-icon.png” image_as_background=”off” content_padding=”|||40px|false|false” button_url_new_window=”1″ _builder_version=”4.26.0″ _module_preset=”default” header_level=”h3″ header_font=”|||on|||||” header_text_color=”gcid-73e2c626-250a-4caa-95ce-7e8a76d8342e” custom_padding=”0px|0px|0px|0px|false|false” global_colors_info=”{%22gcid-73e2c626-250a-4caa-95ce-7e8a76d8342e%22:%91%22header_text_color%22,%22header_text_color%22%93}” theme_builder_area=”post_content”]<\/p>\n

“AST has eliminated our surcharges and allowed us to focus on producing our product instead of focusing on wastewater compliance. For us it was a simple solution with an ROI that made financial sense.\u201d<\/em><\/p>\n

– Plant Manager<\/strong><\/p>\n

[\/dsm_card][\/et_pb_column][et_pb_column type=”1_3″ _builder_version=”4.25.1″ _module_preset=”default” global_colors_info=”{}” theme_builder_area=”post_content”][et_pb_image src=”https:\/\/astfilters.com\/wastewater\/wp-content\/uploads\/sites\/2\/2024\/07\/wastewater-consolidation.png” title_text=”wastewater-consolidation” show_in_lightbox=”on” _builder_version=”4.26.0″ _module_preset=”default” global_colors_info=”{}” theme_builder_area=”post_content”][\/et_pb_image][et_pb_image src=”https:\/\/astfilters.com\/wastewater\/wp-content\/uploads\/sites\/2\/2024\/03\/ice-cream-plant-bod.jpg” title_text=”ice-cream-plant-bod” show_in_lightbox=”on” align=”center” _builder_version=”4.26.0″ _module_preset=”default” global_colors_info=”{}” theme_builder_area=”post_content”][\/et_pb_image][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_5,3_5,1_5″ module_class=”eightypercent_row” _builder_version=”4.17.4″ _module_preset=”default” custom_padding=”0px||||false|false” global_colors_info=”{}” theme_builder_area=”post_content”][et_pb_column type=”1_5″ _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}” theme_builder_area=”post_content”][\/et_pb_column][et_pb_column type=”3_5″ _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}” theme_builder_area=”post_content”][et_pb_button button_url=”\/wastewater\/wp-content\/uploads\/sites\/2\/2024\/07\/case-study-dairy-process-plant-texas-2024-07.pdf” url_new_window=”on” button_text=”Download Case Study PDF” button_alignment=”center” admin_label=”Button” _builder_version=”4.25.1″ _module_preset=”default” custom_button=”on” button_text_color=”#FFFFFF” button_bg_color=”gcid-99f14296-6252-4f22-90bf-cd58ee5a2553″ button_border_color=”gcid-99f14296-6252-4f22-90bf-cd58ee5a2553″ button_border_radius=”10px” button_on_hover=”off” global_colors_info=”{%22gcid-99f14296-6252-4f22-90bf-cd58ee5a2553%22:%91%22button_bg_color%22,%22button_border_color%22%93}” theme_builder_area=”post_content”][\/et_pb_button][\/et_pb_column][et_pb_column type=”1_5″ _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}” theme_builder_area=”post_content”][\/et_pb_column][\/et_pb_row][et_pb_row module_class=”eightypercent_row” _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}” theme_builder_area=”post_content”][et_pb_column type=”4_4″ _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}” theme_builder_area=”post_content”][et_pb_text _builder_version=”4.18.0″ _module_preset=”default” header_2_text_color=”gcid-3dd76e7e-31ce-4549-906d-e7247443e33a” header_3_text_color=”gcid-99f14296-6252-4f22-90bf-cd58ee5a2553″ global_colors_info=”{%22gcid-99f14296-6252-4f22-90bf-cd58ee5a2553%22:%91%22header_3_text_color%22%93,%22gcid-3dd76e7e-31ce-4549-906d-e7247443e33a%22:%91%22header_2_text_color%22%93}” theme_builder_area=”post_content”]<\/p>\n

INNOVATION \u2022 SIMPLICITY \u2022 MULTI-FUNCTION<\/h2>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row module_class=”eightypercent_row” _builder_version=”4.18.0″ _module_preset=”default” max_width=”800px” custom_padding=”0px||||false|false” global_colors_info=”{}” theme_builder_area=”post_content”][et_pb_column type=”4_4″ _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}” theme_builder_area=”post_content”][et_pb_text _builder_version=”4.17.4″ _module_preset=”default” header_2_text_color=”gcid-99f14296-6252-4f22-90bf-cd58ee5a2553″ global_colors_info=”{%22gcid-99f14296-6252-4f22-90bf-cd58ee5a2553%22:%91%22header_2_text_color%22%93}” theme_builder_area=”post_content”]<\/p>\n

If you have questions about AST\u2019s filtration systems or would like to learn how we can help with your filtration needs, please call us for a FREE CONSULTATION \u2013 1 (504) 837-5575<\/strong><\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"

\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t
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<\/span> Home<\/span><\/a><\/span> E<\/span> <\/span><\/div>\n\t\t\t\t<\/div>\n\t\t\t<\/div>Case Study Dairy Processing Plant TexasWastewater produced at a dairy processing facility in Tyler, TX contained high concentrations of BOD, TSS and FOG. An existing dissolved air floatation (DAF) treatment system at the facility was able to effectively reduce TSS and FOG concentrations of the wastewater. However, due to the high sugar content of the waste stream, the BOD concentrations remained high. As a result the facility continued to pay the local municipality surcharges for high strength wastewater.
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Problem:<\/h3>\n\t\t\t\t\t\n\t\t\t\t\t
AST was contacted by the dairy processing facility with the hope that its bead filter technology could provide a cost-effective solution to eliminate BOD surcharges and ensure compliance with the local municipality.<\/div>\n\t\t\t\t\t\n\t\t\t\t<\/div>\n\t\t\t\n\t\t\t\t<\/div>\n\t\t\t<\/div>
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Solution:<\/h3>\n\t\t\t\t\t\n\t\t\t\t\t
AST integrated its 500 ft3 Recirculating PolyGeyser (RCPG-500) treatment system and effectively eliminated all BOD surcharges for the facility. Additionally, the RCPG-500s dual functionality as both a biological and mechanical filter eliminated the need for any downstream solids removal processes.<\/div>\n\t\t\t\t\t\n\t\t\t\t<\/div>\n\t\t\t\n\t\t\t\t<\/div>\n\t\t\t<\/div>
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”Results:”<\/h4>\n\t\t\t\t\t\n\t\t\t\t\t\n\t\t\t\t\t\n\t\t\t\t<\/div>\n\t\t\t\n\t\t\t\t<\/div>\n\t\t\t<\/div><\/p>\n","protected":false},"author":6,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","inline_featured_image":false,"footnotes":""},"class_list":["post-3285","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"\nCase Study: Dairy Processing Plant - Wastewater<\/title>\n<meta name=\"robots\" content=\"noindex, follow\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Case Study: Dairy Processing Plant - Wastewater\" \/>\n<meta property=\"og:description\" content=\"Case Study Dairy Processing Plant TexasWastewater produced at a dairy processing facility in Tyler, TX contained high concentrations of BOD, TSS and FOG. 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